What kind of fertilizer granulator machine can be used in organic fertilizer production?
While granulating organic raw materials, you can choose several organic fertilizer granulator machines, such as double roller extrusion fertilizer granulator, pan fertilizer granulator, flat die extrusion fertilizer granulator, new type organic fertilizer granulator, etc. Before choosing fertilizer granulator, you should make clear of features of each organic fertilizer granulator machine.
Double roller extrusion fertilizer granulator machine
Used normal-temperature production technology, double roll extrusion granulator has several types. It is a one-step forming machine for organic fertilizer production. As for production capacity, it has two sizes: 1-1.5 t/h and 1.5-3 t/h. The complete sets of equipment are in compact layout, saving energy, no waste discharge, stable operation, reliable operation and easy maintenance.
Pan fertilizer granulator
Adopted the overall arc structure, the granulation rate of disc fertilizer granulator can reach to 93%. Disc granulator is one of organic fertilizer equipment, which is generally applicable to low concentration and small-scale production. The machine has the characteristics of high granulation rate, round particles, high strength, corrosion, intuitive operation and easy maintenance. Production capacity: 1-4 t / h
Flat die extrusion fertilizer granulator
Flat die granulator structure is in low investment, small footprint, flexible installation, easy operation, low energy consumption and high production efficiency. Using extrusion and cutting process under 60 ℃. The granulation rate is above 90%. There is no return product and sifter. The flat die granulator is particularly suitable for small-scale chicken farmers and pig manure treatment, but also can be used soybean meal and hay for feed granulation, which is a multifunctional, convenient and affordable fertilizer granulator.
New type organic fertilizer granulator
New type organic fertilizer granulation machine is the most widely used in organic fertilizer granulation. Applications: animal manure, wet compost, green manure, sapropel & peat, cake fertilizer, farmyard manure, municipal solid waste, etc. It is specially used for organic and fermented fertilizer granulation and adapts to a variety of different formulations. Compressive resistance of organic fertilizer is higher than disc granulator’s and rotary drum granulator’s. It saves drying process before granulation and significantly reduces manufacturing costs. This organic fertilizer granulator machine is used in mini new type organic fertilizer production line and 50,000 t/y organic fertilizer production line.
Why choosing new type organic fertilizer granulator machine?
New type organic fertilizer granulator, designed by Fan Way Fertilizer Machinery, is with reasonable structure and high automation. You can produce organic fertilizer granules without workers. Granulation rate reach to 99% and yield rate is 98% without return product. It does not affect the granulation of raw materials with high crude fiber content. It has low moisture while granulating. When you dry organic fertilizer pellets, it just needs proper temperature for drying. It keeps beneficial microorganisms. In this way, it effectively ensures surviving amount of bacteria. It can be used for producing organic fertilizer, organic and compound fertilizer, bio organic fertilizer, compound microorganism organic fertilizer, humic fertilizer, etc.
New type organic fertilizer granulator machine is used for granulation of various organic materials after fermentation, breaking through the conventional organic granulation process. It does not dry, crush or granulate the raw materials before pelletizing and can process the spherical granules by direct proportioning, which saves a lot of energy.
New type organic fertilizer granulator features:
1. The granulated particles are spherical.
2. Organic matter content can be as high as 100%, which achieves pure organic granulation.
3. Using a certain acting force, organic materials can grow up with each other. It do not need to add binder.
4. Granules are solid can be screened after granulation, reducing the energy consumption while drying pellets.
5. After the fermentation, organic matter can be directly granulated without drying and water content in raw materials can be 20-40%.
How to deal with agglomeration of new type organic fertilizer granulator granulation?
After purchasing organic fertilizer raw materials, the materials will agglomerate. According to market research shows that there is a certain degree of agglomeration problem either extrusion granulator granulation or new type organic granulator granulation. However, it should be qualified products without caking while packaging organic fertilizer pellets. How to solve the problem? Fan Way Fertilizer Machinery will introduce the organic fertilizer production solution for you.
Raw materials for the new organic fertilizer granulation may be affected by manure storage and transportation. In addition, it is related to weather and other aspects. For example, the surface of raw materials will become wet in rainy day. And then it will be larger and expansive, resulting in a agglomeration. The reason why it agglomerates related to long-time storage and improper transportation.
After knowing the reason causes organic fertilizer pellets agglomeration, we can solve the problems easily. Using waterproof and breathable packing, organic fertilizer pellets are free from air and humidity effects. You can also use fertilizer drying machine to dry organic fertilizer pellets. And then use organic fertilizer coating machine to add coating process, so that the surface of each particle has a layer of special protective film, preventing the influence of outside air humidity to the finished product particles. In this way, we can better solve agglomeration problem.